The synergistic flame-retardant behaviors of soybean oil phosphate-based polyols and modified ammonium polyphosphate in polyurethane foam

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Bibliographic Details
Published in:Journal of polymer research. - Springer Netherlands, 1994. - 30(2023), 2 vom: 25. Jan.
Main Author: Chi, Junrui (Author)
Other Authors: Zhang, Yu (Author) Tu, Fanbin (Author) Sun, Junchen (Author) Zhi, Huizhen (Author) Yang, Jinfei (Author)
Format: electronic Article
Language:English
Published: 2023
ISSN:1572-8935
External Sources:lizenzpflichtig
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245 1 0 |a The synergistic flame-retardant behaviors of soybean oil phosphate-based polyols and modified ammonium polyphosphate in polyurethane foam 
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520 |a Abstract Vegetable oils, as raw materials for polyurethane foam, have attracted much attention for being non-toxic, biodegradable, renewable, and so on. However, polyurethane foam burns extremely easily and the vegetable oil grafted phosphorus/silicon flame retardant polyols alone do have insufficient fire-retardant efficiency. Herein, a new bio-based flame retardant (Polyol-P) was successfully synthesized through a ring-opening reaction by using epoxy soybean oil and phenylphosphonic acid as raw materials. Then, Polyol-P was first combined with melamine-formaldehyde resin-microencapsulated ammonium polyphosphate (MAPP) to modify polyurethane foam. The synergistic flame-retardant effects of Polyol-P with MAPP in polyurethane foam have been studied by thermogravimetric analysis, limiting oxygen index test, vertical burning test, and cone calorimeter. TG test results showed the addition of Polyol-P and MAPP promoted the degradation of polyurethane foam composites and the char residue rate at 800 °C of PU-P/15MAPP was significantly enhanced. Flame retardant test results confirmed PU-P/15MAPP exhibited LOI of 25.8% and passed the V-0 rating in the UL-94 test. Cone calorimeter test results indicated the peak heat release rate of PU-P and PU-P/15MAPP reduced from 395.10 kW/$ m^{2} $ to 291.92 kW/$ m^{2} $ and 222.72 kW/$ m^{2} $ compared with PU-0. Furthermore, the ratio of CO and $ CO_{2} $ remarkably reduced and the residual carbon yield of PU-P/15MAPP was the highest, and its value was 20.0 wt%. SEM confirmed that the char residue of PU-P/15MAPP was wrinkled and uneven, which was caused by the release of many volatile gases. FT-IR verified the formed structure of the phosphorous-containing carbonaceous structure. These results suggest that Polyol-P and MAPP have a good synergistic flame retardancy on polyurethane composites and can reduce fire risk. 
650 4 |a Soybean oil 
650 4 |a Ammonium polyphosphate 
650 4 |a Rigid polyurethane foam 
650 4 |a Flame retardant 
700 1 |a Zhang, Yu  |4 aut 
700 1 |a Tu, Fanbin  |4 aut 
700 1 |a Sun, Junchen  |4 aut 
700 1 |a Zhi, Huizhen  |0 (orcid)0000-0002-8812-1629  |4 aut 
700 1 |a Yang, Jinfei  |4 aut 
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